CSR

  1. Home
  2. Responsibilities
  3. CSR
  4. CSR through environmental activities
  5. Contributing to the conservation of the environment through products and services

CSR through environmental activitiesContributing to the conservation of the environment through products and services

Objective

- To improve tire rolling efficiency by 25%, compared to a 2005 baseline, by 2020
- To expand the retread land solutions business to utilize resources more effectively and reduce carbon emissions
- To develop resource-saving technologies to use resources more effectively and reduce carbon emissions
- To develop new raw materials and compound materials help achieve sustainability
- To expand the range of environmental products offered under our diversified products business

Past progress
Principal achievements in 2010 Principal plans for 2011 and beyond
  • Announcing targets for reducing CO2 emissions and launching a carbon (CO2 emissions) management initiative
  • Starting to provide information about fuel-efficient tire grading based on a new labeling system in Japan
  • Launching the ECOPIA EP100A fuel-efficient tire in China and other Asian markets
  • Expanding retread tire manufacturing and sales facilities in Asia and the East
  • Launching the AeroBee brand of electronic paper information terminals with dramatically reduced power consumption
  • Developing COOLSAFE, a heat-shielding film for architectural glass with excellent heat-shielding performance
  • Announcing The Bridgestone Approach toward Biological Diversity
  • Beginning to announce progress in improving tire rolling efficiency
  • Intensifying development of fuel-efficient tires and expanding the business globally
  • Expanding the retread and solutions business globally
  • Announcing The Bridgestone Approach to Resource Conservation
  • Increasing production Capacity of Adhesive Film for Solar Modules in Japan and beginning production in Europe

Page Top

Expanding our offerings of environmentally friendly products and services

The Bridgestone Group has announced the goal of reducing tire rolling resistance coefficients by 25%, compared to a 2005 baseline, by 2020, in order to promote a low-carbon society, a key step towards developing a sustainable society. We are working to achieve this goal, including by expanding our line of fuel-efficient tires such as the ECOPIA EP100S. In 2010, we succeeded in reducing rolling resistance coefficients by 3.4%,* compared to a 2005 baseline.

*Based on the weighted average of passenger car, truck and bus tires sold during the year.

Rolling resistance coefficient
Rolling resistance coefficient

Bridgestone is also working to expand our products and services that help reduce its environmental impact, including expanding the retread tire solutions business in the global market, launching the AeroBee brand of electronic paper products and expanding associated manufacturing lines, and launching COOLSAFE, a heat-shielding film for architectural glass. By offering these products and services, we are working with customers to achieve a society founded on ecological conservation, resource conservation and reducing carbon emissions to build a sustainable society described in our Environmental Mission Statement.

Developing a new retread tire solutions business

Tire retreading provides an excellent example of tire reuse. Retread tires are manufactured by mill buffing the tread rubber surface on used tires to a predetermined depth, and then bonding new rubber and vulcanizing it so that the tire can be reused. Since everything except the tread rubber (i.e., the entire base tire) can be reused, use of retread tires helps lower consumption of raw materials such as natural rubber and synthetic rubber, which are both produced using petroleum, while at the same time decreasing the number of tires being disposed of.

A new business model: ECO Value Pack

Comparison of the amount of petroleum resources needed to manufacture new truck and bus tires compared to retread tires

Comparison of the amount of petroleum resources needed to manufacture new truck and bus tires compared to retread tires
Source: JAPAN RETREADER'S ASSOCIATION

In May 2007, Bridgestone acquired U.S.-based Bandag lncorporated, which operates a global tire retreading business that has a presence in more than 80 countries worldwide. In 2011, we plan to expand this business not only in Japan, Europe and the U.S., but also in developing nations, such as those in Asia.

Bridgestone's system for supplying retread tires in Japan consists of two of our retread tire companies that operate six plants, as well as a number of our Bandag retread factories located throughout Japan. As of December 31, 2010, we were operating 14 such facilities. Bandag retread factories' use of compact manufacturing lines that are ideally suited to small-lot, multi-item production allows them to play a key role in Bridgestone's ECO Value Pack, a new solutions business that helps freight companies enhance their environmental practices, lower costs and ensure efficient fleet operations.

ECO Value Pack offers a new business model that differs from the conventional single-tire sales approach by bundling new tires, retread tires and the necessary tire maintenance into a single package to give customers an environmentally friendly, cost-effective solution that increase their tires' durability Contract volume, which stood at about 10,000 vehicles on December 31, 2009, had expanded steadily to reach about 44,000 vehicles by December 31, 2010.

2015 Retread Tire Sales Plan (relative to 2009)

2015 Retread Tire Sales Plan (relative to 2009)

Tire casing and product flow at a Bandag Tread Factory
 Tire casing and product flow at a Bandag Tread Factory
Retread tire manufacturing system
Retread tire manufacturing system

Retreading aircraft tires

Bridgestone has been retreading aircraft tires in Japan since 1955. Today, we provide products and services with outstanding environmental friendliness, safety and value to customers worldwide from a total of five retreading plants located around the world.

Aircraft tires are designed to be retreaded and must meet strict requirements imposed by aircraft manufacturers. Tire treads that have been worn down by repeated takeoffs and landings are retreaded at the Bridgestone Group's plants. Bias tires for use on the main landing gear generally sustain enough wear to require retreading after about 200 takeoffs and landings, although the exact number depends on the model of aircraft. By contrast, radial tires for main gear use usually need to be retreaded after about 350 takeoffs and landings. Bias tires can typically be retreaded up to six times, while radial tires can be retreaded a maximum of three times. Both tire types can be used for a maximum of about 1,400 takeoffs and landings, including use when new.

Aircraft tires to be retreaded undergo tests at each stage of the retreading process, and only those tires that pass a nondestructive final inspection are shipped. In this way, we offer customers retreaded tires that deliver the same level of performance as new tires.

Aircraft tire retreading network
Aircraft tire retreading network

Page Top

Developing environmental technologies in the tire business

Bridgestone is developing a range of environmental technologies in areas such as tire structure, profile and materials design. We are also actively involved in researching, developing and producing tires and associated systems.

We will focus on developing technologies to achieve our goal of reducing tire rolling resistance by 25%, compared to 2005 values, by 2020, a goal related to CO2 reduction which we announced in April 2010.

NanoPro-Tech, a technology for controlling the microstructure of rubber molecules

NanoPro-Tech is the name for a critical technology that allows the company to give rubber the required characteristics by controlling material microstructure through such processes as a molecular-level structural design. It was technologies such as NanoPro-Tech that allowed us to successfully resolve the degradation in wet grip and other aspects of safety performance that is typically a byproduct of efforts to reduce rolling resistance.

Today's Bridgestone products that include NanoPro-Tech technology are: ECOPIA EP100S, BLIZZAK REVO GZ and run-flat tires for passenger vehicles, as well as ECOPIA R201 and ECOPIA R221II for trucks and buses.

NanoPro-Tech

Cooling fins, a technology that helps reduce run-flat tire weight and improve ride comfort

Cooling fins are a new technology for improving the performance of run-flat tires, which can be driven for a certain distance at a manufacturer-specified speed, even after a puncture causes the tire pressure to drop to zero.

Equipping a vehicle with run-flat tires eliminates the need for the vehicle to carry a spare tire, which generally reduces its environmental impact by saving resources and improving fuel economy as a result of the lighter vehicle weight. However, as engineers have worked to improve the run-flat endurance of sidewall-reinforced run-flat tires*, they have found that they needed to make changes to limit heat generation caused by deformation of the sidewalls due to flexing when the tires were driven with no air pressure. Cooling fins are an innovative new technology for cooling the tires by inducing turbulent airflow by means of radial-axis protrusions placed along the sidewall.

This technology has simplified the development of run-flat tires in sizes with large cross-sectional profiles suitable for use by some SUVs, minivans and large passenger vehicles. Additionally, the ability to reduce the thickness of the sidewall-reinforcing rubber allows further weight reductions and improvements in ride comfort.

*Run-flat tires are designed so that sidewall-reinforcing rubber helps support the tire load in the event of a loss in air pressure.

Cooling fin benefits: Comparison of tire sidewall surface temperatures

From a test conducted using Bridgestone SUV-size sidewall-reinforced run-flat tires (driven with an internal pressure of 0 kPa)

From a test conducted using Bridgestone SUV-size sidewall-reinforced run-flat tires (driven with an internal pressure of 0 kPa)

RRR, an advanced radial structure for aircraft tires

Cross-sectional view of radial structure

Cross-sectional view of radial structure

Bridgestone uses an advanced radial structure known as RRR (Revolutionarily Reinforced Radial) in its aircraft tires. In addition to delivering a high level of safety due to its use of high-elasticity, high-strength fibers and a new belt structure using stronger, more elastic cord, RRR lowers fuel consumption by reducing tire weight by 7% to 10%. The new design helps save energy while increasing the number of takeoffs and landings that the tire can endure through improved wear resistance.

In October 2008, Boeing selected tires featuring this new technology for use on its 777-300ER aircraft. By replacing the aircraft's total of 12 main gear tires-six on each side-with RRR tires, the company was able to reduce the aircraft's gross weight by about 80 kilograms*.

*Based on a comparison with previous Bridgestone tires.

Page Top

TOPICS

Environmentally friendly products win awards

Third-generation run-flat tires

In October 2010, the Clean Japan Center recognized Bridgestone's third-generation run-flat tires, which offer ride consistent with that of normal tires, with the 2010 Clean Japan Center Chairman's Award at the 2010 Award for 3R(Reduce, Reuse and Recycle)-Oriented, Sustainable Technology. The product was honored for contributing to the development of a recycling-conscious society and the reduction of CO2 emissions by eliminating the need for vehicles to carry spare tires, most of which are discarded without having ever been used.

AeroBee electronic paper

AeroBee electronic paper

Bridgestone is working to develop and commercialize AeroBee brand electronic paper, which helps not only reduce paper consumption but also save energy by only requiring power when switching the display, while delivering the visual clarity approaching that of paper. In February 2011, the product received the Minister of Economy, Trade and Industry Prize at the 20th Grand Prize for the Global Environment Award presented by the Fujisankei Communications Group.

Other honors received by AeroBee in 2010 include the ECCJ Chairman's Award at the FY2009 Energy Conservation Month Award Ceremony, in the equipment and systems category, sponsored by the Ministry of Economy, Trade and Industry and the 2010 Minister of the Environment Award for the Prevention of Global Warming sponsored by the Ministry of the Environment.